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Tradesrite
Projects that Won Insites Contact
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Since 2015  ·  US & Europe

Engineering
Solutions
That ROI.

From mechanical design and automation to AI-driven engineering workflows. Production-ready solutions for manufacturing teams worldwide.

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Trusted by manufacturing teams worldwide
Featured Project Tube Laser Assembly
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Mechanical Design ◆ CAD / CAM Integration ◆ ERP / PDM Optimization ◆ Automation & Robotics ◆ Technical Animation ◆ AI for Engineering ◆ Mechanical Design ◆ CAD / CAM Integration ◆ ERP / PDM Optimization ◆ Automation & Robotics ◆ Technical Animation ◆ AI for Engineering ◆
Automated robotic welding cell by Tradesrite
Most Popular Service
Featured Service

Automated
Welding Cells

Complete turn-key robotic welding cells with every safety feature built in — customizable laser curtain stops, full enclosures, and integrated controls. Our modular systems are pre-engineered, so your cell requires minimal customization and ships fast.

20–80% Lower Project Costs vs Competitors
60 Days — Start to Finish
Direct Robot Buying Partnerships

Multiple modular systems already exist — little customization needed to get your cell production-ready.

We've tested every major robot platform and buy direct — passing the savings straight to our clients.

Larger budgets unlock even faster compressed timelines — get running in weeks, not months.

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Client Feedback

What They
Said

TLO

We were struggling to hire welders fast enough to keep up with demand. Tradesrite's team had the robotic cell designed, simulated, and online three months ahead of our internal target. The ROI paid for itself before we even finished commissioning.

VP of Manufacturing

Tube Laser OEM — Wisconsin, USA

ILM

The safety enclosure project had a hard compliance deadline and zero room for error. Their US/EU model meant our reviews happened during our day, and the detailed CAD work was done overnight. We got a fully compliant design package in half the time we budgeted.

Director of Engineering

Industrial Laser Manufacturer — Ohio, USA

CIC

Our assembly floor was losing hours every week to bad wire routing documentation. Tradesrite rebuilt the entire harness package with precise 3D routing and cut lists. Scrap dropped immediately, and the assembly team actually trusts the drawings now.

Operations Manager

Controls Integration Company — Minnesota, USA

Our Work

Projects
That Won

Real engagements, real numbers. Every project below delivered measurable ROI for the client.

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Tube laser welding automation
Automation & Robotics Mechanical Design
215%ROI
5.5Mo. Payback
118Days

Tube Laser Welding Automation

Replaced hard-to-hire manual welders with a fully integrated robotic welding cell. Custom fixturing, automated part loading, and real-time weld monitoring delivered consistent bead quality across production runs. The system came online 3 months ahead of schedule and eliminated the client's dependency on specialized labor.

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Laser safety enclosure design
Mechanical Design
180%ROI
8Mo. Payback
82Days

Laser Safety Enclosure Design

Designed and delivered modular Class 1 laser safety enclosures from scratch — full structural analysis, interlock systems, viewing windows with OD-rated filters, and ventilation integration. Every enclosure met ANSI Z136.1 compliance. The manufacturing package shipped in half the expected time, with flat-pack panels ready for field assembly.

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Pallet wrapping automation
Automation & Robotics
310%ROI
11Mo. Payback
63Days

Pallet Wrapping Automation

Engineered a robotic pallet wrapping system that eliminated a major packaging bottleneck and removed repetitive strain injury risk for line workers. The cell handles variable pallet sizes, auto-tensions film, and logs wrap cycles to the plant ERP. Throughput improved 45% and the line went from two shifts to one.

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Control system wiring
CAD/CAM Integration
150%ROI Year 1
4Mo. Payback
47Days

Control System Wiring Design

Full 3D wire routing in SolidWorks Electrical with auto-generated cut lists, terminal layouts, and panel drill patterns. Eliminated guesswork on the assembly floor — every harness arrived pre-labeled and cut to length. Assembly scrap dropped to near zero and the build finished weeks ahead of what the client's internal team had estimated.

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Welder control panel
Controls Engineering CAD/CAM Integration
190%ROI
40%Faster Commissioning
87Days

Welder Control Panel Design

Custom HMI and control panel designed for a multi-axis robotic welding station. Included touchscreen recipe management, real-time arc monitoring, and fault diagnostics. Clean DIN-rail wire routing inside the cabinet, intuitive operator interface on the floor, and a complete electrical documentation package — schematics, BOMs, and panel layouts — that cut commissioning time by 40%.

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Tube laser machine assembly
Full Machine Build Mechanical Design
240%ROI Year 1
6Mo. Payback
173Days

Tube Laser Machine Assembly

Ground-up assembly of a complete tube laser cutting system — structural frame, precision linear motion, fiber laser optics, rotary chuck, and full electrical/controls integration all built under one roof. Managed the entire BOM, vendor coordination, and quality checkpoints. The machine shipped production-ready with sub-millimeter repeatability.

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Tube laser enclosure
Mechanical Design
160%ROI
9Mo. Payback
108Days

Tube Laser Enclosure Build

Heavy-gauge sheet metal enclosure engineered for Class 1 laser safety on a production tube laser. Integrated fume extraction, thermal management ducting, access doors with safety interlocks, and service panels for maintenance without full disassembly. Designed for flat-pack shipping and rapid field assembly — two technicians, one day, no crane.

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Tube laser system build
Project Management ERP/PDM Optimization
35%Faster Delivery
5Mo. Payback
146Days

Tube Laser System Build-Out

Coordinated a multi-discipline build from bare steel frame to shipping-ready machine. Mechanical assembly, electrical integration, and software commissioning ran in parallel on a shared timeline. ERP-tracked BOMs kept procurement tight, and weekly milestone reviews caught issues before they cascaded. Delivered 35% faster than the client's previous machine program.

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Welding gun integration
Automation & Robotics
275%ROI
3Mo. Payback
32Days

Welding Gun Integration

Precision torch mounting, gas flow optimization, and offline path programming for robotic MIG/TIG welding on tube assemblies. Designed custom brackets with anti-vibration dampening and quick-change couplers for fast torch swaps. Weld quality jumped from 72% first-pass acceptance to over 98%, and cycle time dropped by a third.

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Design problem solving
Technical Communication AI for Engineering
10xThroughput
<1Mo. Payback
37Days

Design Team Problem Solving

Rapid root-cause analysis using AI-driven defect classification replaced weeks of manual engineering review. Built a custom image-recognition pipeline that sorted failure modes across 10,000+ field reports, identified a recurring tolerance stack-up issue, and generated corrective action reports automatically. Prevented a product recall and gave the design team 10x the review throughput.

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Let's Build Together

Project off course?

Get in touch with our engineering team for a free consultation — no pitch, just straight answers.

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Who We Are

Founders Who
Build Things

Every person in this company has been a high producer or part of a successful startup. We've signed the front of the check, made payroll on fumes, and shipped products into markets that didn't exist yet. That shapes how we work.

Lean by Default

We run lean companies because that's all we've ever known. Small teams, no layers, no bloat. Every dollar a client spends goes toward output, not overhead. We leverage technology ruthlessly — if a tool can do the job of three people, we use the tool.

Brutally Honest

Our clients love that we keep our heads in the new stuff — AI, automation, digital twins, all of it — and then tell them the truth about what actually works. No hype. No CEO buzzwords. If something is vapor, we'll say so. If it's real, we'll build it.

First Principles People

Our best clients are the ones who think from first principles. They dream up projects that the so-called experts say can't be done — and then they call us. We don't flinch at "impossible." We figure out the physics, the engineering, and the path to make it real.

"The experts told our client it couldn't be done. We had it running in production four months later. That's not magic — it's what happens when you stop accepting someone else's assumptions and start with the physics."

Casey Havenor

Casey Havenor

Co-Founder, Tradesrite

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USA Solutions Team

Casey Havenor

Sauk City, WI USA

USA Engineering Team

Nate Meronek

Arkdale, WI USA

Europe Engineering Team

Yoshitha Gayashan

Eindhoven, Netherlands

Services

  • Mechanical Design
  • CAD/CAM Integration
  • ERP/PDM Optimization
  • Automation & Robotics
  • Technical Animation
  • AI for Engineering

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